Orencio Iii Jurado

Main role: • Engages with teams of various field of expertise such as Production, Quality Assurance, Maintenance and Supply Chain to make our plant operations safer, more customer-focused, more productive, and more efficient. • Drives continuous improvement and systems improvement programs in Solvent-based adhesives and sealants, epoxies, polymer-modified binder construction materials, and water-based adhesives manufacturing technologies by doing process parameters optimization, machine re-design, materials modification, process flow / lay-out improvements, process automation, and process innovation. • Spearheads the manufacturing plant capacity planning using Time and Motion Study, Value Stream Mapping, Line Balancing, Rough-Cut Capacity Planning and other Industrial Engineering Tools. • Supervises Production Technicians in troubleshooting of manufacturing issues and devises ways to systematize corrective and preventive actions. • Deployed and Spearheads management of Computerized Maintenance Management System of all Plant Manufacturing equipment. • Spearheads the performance measurement of the Plant using Over-all Equipment Effectiveness (OEE) and gives instructions to Production Supervisors on how to monitor Equipment and Plant OEE. • Oversees strict implementation of Online Management Of Change System (MOC) for Quality Assurance and Safety. • Does project investment and business case preparation and analysis • Manages new process and upgrade projects by implementing Quality-by-Design principles.

Contributions: • Established the proper monitoring of production performance using Over-all Equipment Efficiency for Packaging Lines, by creating performance templates, conducting training to operators, technicians and supervisors. • Established the online system database for the effective implementation of Management of Change (MOC) • Established problem-solving on the shop-floor format for operator level. • Spearheaded the implementation of Mechanical Integrity Program covering Vessels, Pressure Safety Devices, and Rotating Equipment. • Spearheaded the standard methods and documentation of Process and Equipment Validation. • Built the Manufacturing Standard Database Tool to optimize Plant Rough-Cut Capacity Planning. • Spearheaded the use of Failure Mode and Effects Analysis as the basic risk assessment tool for the organization. Main Role: • Generates process improvements in manufacturing technologies of Solvent-based adhesives and sealants from Machine parameters optimization, machine re-design, materials modification, process flow improvements and process innovation. • Spearheads troubleshooting of manufacturing issues and devises ways to systematize corrective and preventive actions. • Coordinates with people of various field of expertise such as other engineers, technicians, quality assurance, and contractors for process improvements. • Monitors and analyzes line performance for Solvent-based sealants, adhesives, and epoxy technology and reports top plant top management in order to raise up issues, highlight improvements, and solicit greater support on action plans proposed.

Contributions: • Spearheaded the full implementation of Quick-Response Quality Control (QRQC) in Hard-Coat Dip-Coat Processing Line (Imbibed Technology). This improved the reaction time from about 8 hours to 2 hours. • Part of the Team that worked hard for the full industrialization of Trivex lenses in Imbibed Lens Processing Lines. • Conducted DMAIC methodology to increase yield from initially from 86% to 90%, then finally to 94% for FSV HCDC Line. Main role: • Spearheads the process engineering of lens cleaning machines, photochromic coaters, pre-cure and post-cure ovens, and lens hardcoating machines. • Spearheads the troubleshooting of manufacturing line problems using statistical tools. • Acts as a project manager for all line yield improvement projects such as, optimization of parameters, use of new machine technologies and systems. • Conducts detailed Root Cause Analysis on line issues, and generates effective and lasting solutions on problems encountered. • Coordinates with people of various field of expertise such as other engineers, technicians, purchasers, sales personnel for process improvements. • Regularly presents line performance on a weekly basis to the top management in order to raise up issues, highlight improvements, and solicit greater support on action plans proposed. • Handles process engineering of machines such as robot edgers, Ultrasonic cleaners, high-pressure spray cleaners, spin coaters, industrial electric and steam ovens, circulation systems, and infrared ovens. • Analyzes yield data, defects data and microscopic demography, derives hypotheses from given data, and formulates and executes validation test scripts to prove formulated hypotheses. • Strongly applies Six Sigma Methodology (DMAIC) in all process improvement activities with knowledge on the use of JMP software and Six Sigma statistical tools. • Implemented Line Quick Response Quality Control (QRQC). • Implemented Quick-Response Equipment Breakdown Project

• Generates project proposals and quotation of water / industrial water / waste water treatment systems for bidding. • Manages a team of technicians and engineers working on the estimation, design, planning, installation, testing, commissioning, and operation of various water and waste water treatment systems such as Chemical Dosing systems, Sedimentation systems, Ultra-filtration, Reverse Osmosis, De-Ionization, Water Softener, Media Filtration, and Membrane Bio-Reactor systems. • Generates project documents such as Project Scope of Works and Timelines, Bill of Materials, Cost Estimation, Project Proposals, Operations Manual, Maintenance Manual, Standard Operating Procedures, Root Cause Analysis Reports, System Monitoring Templates, and Commissioning Protocols and Reports. • Supervises a team of technicians for the troubleshooting of previously completed projects. • Coordinates with people of various field of expertise such as engineers, technicians, purchasers, sales personnel, for the completion of the project. • Involves in planning for improvement of previously installed water or waste water treatment systems.

• Generates non-process validation protocols through extensive research of current technologies and regulatory guidelines. • Performs equipment, utility, and facility design qualification by doing exhaustive comparison of the user requirement specifications and the functional design specifications provided by the contractors or suppliers. • Performs equipment, utility, and facility installation qualification by comparing the actual installed set-up to the design diagram, process and instrumentation diagram, checking design flow charts and diagrams, measuring the dimensions, checking the completeness of equipment parts, checking the materials of construction, and checking the required support materials. • Performs qualification of various kinds of pharmaceutical and cosmetics packaging materials. • Performs equipment, utility, and facility operational qualification by determining the minimum, maximum and optimum operating ranges (e.g. speed, temperature, angle, etc.), checking the functionality of control and safety features, determining the capacity and capabilities, simulating worst-case scenario on equipment and establishing optimum operating range. (DQ/IQ/OQ/PQ)

• Supervises and coaches a team of Process validation Officers in conducting process validation, production equipment qualification, utilities and facilities qualification, and equipment cleaning validation activities done in the Pharma Tablet, Pharma Liquid, Veterinary Tablet, Veterinary Powder, Veterinary Syrup, Veterinary Parenterals, and Cosmetic and Hazardous Products. • Conducts risk assessment in the conduct of process, equipment, utility and cleaning validations. • Applies statistical tools such as process capability analysis of the all Plant Manufacturing processes to determine process, equipment, cleaning procedures, quality testing performances. • Engages with various teams such as Research & Development, Engineering and Maintenance, Production, Regulatory Affairs and Supply Chain for the successful implementation of Supplier Qualification, Process Validation, Equipment Qualification, Facilities and Utilities Qualification. • Subject matter expert in qualification of Equipment such as drying ovens, fluidized bed dryer, tablet compression machines, tablet coating machines, encapsulating machines, sacheting and blistering machines, steam-jacketted mixers, bottle-filling machines, bio-safety cabinets, filtration equipment, HVAC, compressed air systems, nitrogen purging systems, and pharmaceutical water systems. • Generates technical documents such as Validation Master Plan, Process Validation protocols and reports, Validation Summary Reports, Validation Standard Operating Procedures, Validation Work Instructions, Equipment/Utility Qualification Protocols and Reports (i.e. Installation, Operational, and Performance Qualifications), and Cleaning Validation Protocols and Reports for Regulatory compliance.

Farming: - manual tilling and levelling of vast area of land. - manual digging or repairing irrigation for watering land. - selection of good rice seeds and preparation by incubation. - Pre-germination of seeds on seedbeds. - manual Transfer/planting pre-germinated seeds on the wetted field. - application of fertilizers - application of insecticides / pesticides. - manual harvesting of full grown rice, threshing, cleaning of rice - manual drying of rice - milling of rice. - planting/harvesting of other crops such as vegetables, root crops, fruits, legumes, etc. Fishing: - putting out nets or traps to catch fish, shrimps, prawns in the rivers or seas, or other bodies of water - mending and maintaining nets and other fishing gears. - operating/navigation of a small-engine boat for deep waters fishing. Other tasks: - raising up hogs and poultry.