Suman Mandal

 [1] Provided Technical support for start-up and commissioning of Antimony Processing unit  [2] New Alloy Casting (1350/3003/8011/5010/5052/5182/7072) through Hazellet Twin Belt Caster  [3] Reduction in scrap Inventory  [4] Improve Efficiency of Remelt Furnaces and reduce Furnace TAT  [5] Installation of Level-2 scada system in in Remelt/ Caster  [6] Implementation of IMS (Integrated Management System in Remelt/ Casthouse)  [7] Technical support to maintain right metal quality by ensuring Furnace operation practices  [8] Imparted Technical Training to local crews (Omani) and access competency  [9] Handling of testing equipment- Alscan and Podfa  [10] Engaged in commissioning of 120MT Melting cum Holding Furnaces (PAT)  [11] Implementation of ISMS and BCMS (Documentation & recertification audits in progress)

Overall Responsibility of Slab, T Bar, Remelt and Technical Department in the following areas: [1]Quality and Productivity [2] Training and Development [3] Quality System and TS audit [4] Recovery Improvement (5) New Trial and developments

[1] Quality and Productivity improvement in Furnaces [2] Improve Furnace Turnaround Time with back-to back casting [3] Impart Technical Training to local operatives [4] Monitoring Quality control Instruments-Limca and PoDFA [5] Preparation of of SOP in Remelt area [6] Training and Competency of Remelt operatives [7] Standardizing Furnace Operating Practices [8] Enhance Quality of Molten Metal [9] Development of Soft Alloy Casting through Hazelett Twin Belt Caster [10] Monitoring health of Alcan Compact Degasser and Deep Bed Filter [11] Systematize Scrap Management System [12] Dross handling Project - Improve Metal Recovery from Dross [13] Standardizing Remelt and Casting parameters to control gas content and Inclusion level as per International standard [14] Implementation of SAP in Remelt Areas [15] Generation of Process control data and Maintenance of Remelt SCADA system [16] Implement Corrective and Preventive action plan [17] Improve Recovery of of Hot Band coils

[1] Hands on experience on Greenfield Project (1st Hot metal) [2] Successfully start-up and stabilizing P1020 T-Bar [3] Successfully start-up and stabilizing EMC Slabs in alloys 3104, 5182 for Can Stock and 5754 & 6014 for Automotive Stock [4] Responsible for Procurement of consumables for Cast house. [5] Imparting Technical & Safety Training to New Operatives in Cast house [6] Preparing of cast house standard work instructions, quality & safety documents for Cast house. [7] Development of Technical & Process reports [8] Sawing operation and standardization of Sawing parameters

[1] Handled overall plant activity successfully [2] Increase overall Rolling Mill production [3] Reduction in conversion cost [4] Reduction in downtime [5] Increase domestic sales [6] Successfully commissioned and stabilized China continuous caster [7] Successfully commissioned and stabilized Tension Leveller [8] Improvement in Surface Quality of cold rolled stocks

[1] Implemented SAP & PP Module in Technical Department [2] Pivotal in attaining substantial savings by achieved zero OT by multisklling. [3] Reduced customer complaint by developing cost-competitive Graphite Products. [4] Oversaw implementation of WCM concept in work areas [5] Efficiently carried out liquidation of salvage inventory [6] Introduced Department of the Quarter (DOQ) competition amongst all production sections.

[1] Successfully stabilized 6.35 micron Aluminium foil thru' continuous cast coil with recovery 92% and BPT (Break/Ton) 1.2. [2] Deftly handled successful transfer of Pechiney Technology [3] Developed new products - Low earing closure, Partially annealed finstock, Lamp cap stock, Degreased closure stock, Anodizing quality sheet [4] Essayed a crucial role in reusing ETP discharge & RO rejects. [5] Cost savings by using waste gas recycling for preheating of Slabs. [6] Initiated process tracking performance parameters thru' CTDB (central technical database) [7] Developed Autonomous Maintenance in casthouse, slitting lines and water treatment plant [8] Improved CSI (customer satisfaction index) [9] Implementing six sigma in cold mill gauge control system [10] Reduction in pass schedule in hard alloy rolling

[1] Decreasing TAT of cold rolling mill [2] Successfully commissioned Pechiney continuous casting machine [3] Reduce scrap rate of rolled product for foilstock quality [4] Introduced concept of Manufacturing group in rolling mill. [5] Reduction in Homogenizing cycle to enhance production tonnage [6] Training of operatives in Pechiney casting technology and rolling model

[1] Joined as Graduate Engineer Trainee, responsible to overview day to day activities and acquire knowledge on production process of horizontal wire enameling machine.